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Handles Designed For The Drive
Handles Designed For The Drive How ADGU Meets Demand With Resin 3D Printing Introduction Air Down Gear Up (ADGU) is a U.S.-based company that designs and builds drawer systems for off-road and adventure vehicles. Their products are built for customers who expect both durability and a premium finish, making every component—from the drawers themselves to the custom handles—an important part of the overall quality. As the business expanded, ADGU looked for a manufacturing approach that could keep pace with growth while maintaining the...
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Any Fastener, Any Quantity, Anytime: IMS’s On-Demand Fastener Solution
Introduction IMS Verbindungstechnik faced a growing challenge: how to meet demand for discontinued components and small custom runs without overstocking or driving up costs. Traditional manufacturing couldn’t provide the flexibility or speed they needed. Partnering with Henkel’s Loctite®3D Printing team, IMS developed a proprietary SLA resin that transformed how they produce and deliver parts. This case study outlines the challenges they faced, the solution they created, and the operational, commercial, and sustainability gains achieved. Application: Fasteners
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Production Without Limits: Bridging Injection Molding and 3D Printing
Introduction Producing functional parts isn’t just about choosing a manufacturing method — it’s about matching the method to the need. In this project, Interroll® required a plastic housing component where production volumes varied significantly. At some stages only a small batch was needed, while at others, demand climbed much higher. Instead of relying on one process alone, both injection molding and 3D printing were used to keep supply steady, costs reasonable, and quality consistent. Application: Plastic Housing Component Material: Loctite 3D IND6845 Technology: Genera...
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Restoring Manufacturing Capability for Obsolete Motorcycle Parts
Restoring Manufacturing Capability for Obsolete Motorcycle Parts Introduction Motorcycle pro-shop M-tech faced a challenge in producing a critical elastomeric component for a harness dust cover needed by a motorcycle manufacturer. This component required stringent performance standards for strength and durability, targeting professional users in the automotive industry. Traditional manufacturing methods proved inadequate, prompting M-tech to explore innovative production techniques. This case study examines how the company approached the design and manufacturing process to create a cost-effective, high-quality solution using Loctite® 3D IND402, meeting...
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LOCTITE 3D Printing Materials in Packaging R&D
Application Challenge Henkel's Consumer brands division is constantly innovating packaging design. To do so effectively they need to be able to build prototype containers that aesthetically mimic the final product while still performing functional tests. For the laundry product lines this means printing large parts in a material that can withstand the ingredients in the detergent, such as surfactants and enzymes without deterioration. Read...
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Custom Tube Clamp 3D Printed To Illuminate Stage Set-up
Introduction Merit3D worked with Backlit to create a custom Tube Clamp for the Super Bowl halftime show, designed to seamlessly integrate into an illuminated stage setup. The 3D printed clamp made with Loctite 3D IND405 clear combined strength with translucency while incorporating printed-in-place moving parts for effortless assembly. Using rapid iteration and in-house production, Merit3D streamlined the development process, moving from concept to full-scale manufacturing in record time.
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ESD safe tool with Loctite 3D IND3380
Creating ESD-Safe Tools with LOCTITE 3D IND3380 Fueling Sustainability in the Repair and Refurbishment of PCBs and Chips Introduction As sustainability demands and environmental regulations increase, the electronics industry faces pressure to extend product lifecycles through efficient refurbishment and repair. A secure, reproducible processing tool is essential for handling temperature-sensitive components, ensuring compliance with legal requirements, and supporting both legacy and new electronic products. This case study explores how Nokia, in collaboration with Kurtz Ersa and Henkel, developed a solution that addresses these...
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Precision Spraying for Smarter Agriculture
Introduction Developing a durable, high-performance valve for crop spraying brought unique challenges, from achieving precise fluid control to selecting materials that can withstand tough field conditions. By consolidating multiple components into one streamlined design and utilizing LOCTITE 3D IND249 resin in the manufacturing process, the team improved flow efficiency and cleanout, ensuring the valve meets the exacting demands of modern agriculture. Read more...
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Fueling Change: 3D Printing Transforms Carburetor Performance
Introduction Ensuring that carburetors stay perfectly airtight is crucial for engine performance. This pressure gauge is specifically designed for that purpose, maintaining airtight conditions over an 8-hour period. It's a vital tool in the automotive industry, widely used in maintenance and repair by both professionals and DIY enthusiasts. Loctite 3D IND403 with DLP (Digital Light Processing) technology was chosen for this application because it meets essential requirements: high dimensional accuracy, effective liquid and gas tightness, shape stability, and strong chemical resistance. These...
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Spark Of Progress: 3D Printing Breakthrough In Electrical Systems
Introduction Additive Innovators needed to create a customized electrical switch interlock for industrial generator breaker panels, designed to meet the high standards of electrical power generation and similar industries. The main challenge lies in effectively integrating 3D printing technology into existing production and maintenance procedures. This involves blending customization features, selecting appropriate materials such as Loctite 3D IND3380, and ensuring cost-effectiveness to streamline processes and enhance equipment performance. The ultimate goal was to utilize additive manufacturing to boost flexibility, decrease downtime, and...
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High Seas Innovation With 3D Printing
Introduction IEE Ltd, a trusted engineering services provider based in Whakatane, New Zealand, collaborated with Extreme Boats to develop custom interior components for their aluminum vessels. Extreme Boats, known for crafting high-quality boats for over two decades, sought IEE's expertise in 3D scanning, reverse engineering, CAD modeling, and 3D printing. The challenge lay in verifying the need for a 3D printed solution that met specific criteria such as resistance to sunlight and UV radiation while remaining cost-effective and flexible in design....
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A Gripping Breakthrough
Introduction GridGrips revolutionized the biking industry with their innovative bike grips featuring vertically oriented independent 3D lattice layers, enhancing shock absorption and reducing hand/arm strain for riders tackling rugged terrains. Overcoming challenges in R&D and material selection, they adopted 3D resin printing using LOCTITE IND475 resin, enabling rapid prototyping and swift adjustments based on user feedback. This innovative approach not only ensures high-quality products but also grants GridGrips a competitive edge in grip production costs while scaling sustainably.
